Shanghai Zenix Vacuum Coating Technology Co., Ltd. is a specialized Evaporation Coating Machine manufacturer and factory with nearly 40 years of experience in vacuum deposition technology. Our evaporation coating systems are engineered for high-volume production, precision optical coatings, and complex multi-layer film structures across electronics, optics, automotive, packaging, and aerospace industries.
We supply three core evaporation platforms: Resistance Heating Evaporation Machine, Ion Beam Evaporation Machine, and Composite Evaporation Coating Machine. Each system is configured around your substrate material, film requirements, and production throughput.
Classic thermal evaporation for high-volume metallization of electronic components, plastic parts, and flexible substrates. Features rapid evaporation rates, large batch loading, and low acquisition cost.
Ion-assisted deposition for ultra-dense, high-purity films. Ideal for precision optical filters, semiconductor electrodes, and sensors requiring low scattering and strong adhesion.
Custom-engineered platform integrating multiple evaporation sources and auxiliary energy fields for complex multi-layer films, co-deposition, and specialized R&D applications.
| Industry | Typical Substrates | Recommended Machine Type |
|---|---|---|
| Electronics & Semiconductors | Silicon wafers, ceramics, lead frames | Ion Beam, Resistance Heating |
| Optics & Photonics | Glass, crystals, polymers | Ion Beam, Composite |
| Automotive & Decorative | Plastics, metals, reflectors | Resistance Heating |
| Packaging & Flexible Films | Polymer webs, foils | Resistance Heating |
| Aerospace & Defense | Special alloys, composites | Composite, Ion Beam |
Our evaporation systems are designed for precise control of deposition rate, film thickness, and uniformity. Key engineering features include:
Each evaporation coating machine undergoes factory acceptance testing before shipment. We verify vacuum integrity, source operation, film uniformity on representative substrates, and control system functionality. Our quality control includes helium leak detection, coordinate measuring for mechanical accuracy, and spectrophotometry for optical film characterization.
We provide installation supervision, commissioning support, and operator training. Documentation includes operation manuals, maintenance schedules, and electrical schematics.
To prepare an accurate proposal, we need the following project details:
We supply consumable evaporation sources, vacuum pump oils, seals, and electronic components. Our service team supports preventive maintenance planning and remote troubleshooting. For critical production lines, we can provide extended warranty and on-site service contracts.
What is the difference between resistance heating and ion beam evaporation?
Resistance heating uses electrical current through a resistive element to vaporize source material, suitable for lower melting point metals and high-volume production. Ion beam evaporation adds ion-assisted deposition to densify films and improve adhesion, ideal for optical and semiconductor applications.
Can your evaporation machines coat plastic substrates?
Yes. Resistance heating evaporation is commonly used for metallizing plastics such as automotive reflectors and cosmetic packaging. The process operates at relatively low substrate temperatures, minimizing thermal distortion.
Do you offer custom chamber sizes or configurations?
Yes. Our composite evaporation coating machines are fully customizable. We can adjust chamber geometry, pumping speed, source arrangement, and control architecture to match your specific production requirements.
What information do you need for a quotation?
We require substrate material and size, desired film material and thickness, required throughput, and available utilities. This allows us to recommend the appropriate machine type and configuration.
Do you provide installation and training?
Yes. We offer on-site installation supervision, commissioning, and operator training. Documentation and remote support are included with every system.
Explore our full range of Evaporation Coating Machine solutions or view related Products including PVD hard coating and decorative coating systems.