Shanghai Zenix Vacuum Coating Technology Co., Ltd. designs and manufactures Pretreatment Machine systems as a core part of our vacuum coating equipment range. Our fully automatic plasma polishing machine prepares metal substrates for subsequent PVD, DLC, or decorative coating processes, delivering consistent surface quality for automotive, electronics, medical, and precision hardware applications.
We supply one primary pretreatment platform: the Fully Automatic Plasma Polishing Machine. This system uses plasma electrochemical principles to remove burrs, micro-cracks, and surface irregularities from metal parts, achieving a mirror-like finish without manual intervention.
Our pretreatment machine is engineered for metal substrates that require high surface quality before coating. Typical applications include:
| Industry | Typical Parts | Pretreatment Goal |
|---|---|---|
| Automotive | Engine precision parts, alloy wheels, interior trims | Mirror polishing, burr removal |
| Electronics | Smartphone frames, sensor housings, semiconductor brackets | Surface finishing for adhesion and aesthetics |
| Precision Hardware | Complex irregular metal parts | Deburring, brightening |
| Medical Devices | Surgical instruments, implants | Dead-zone-free polishing, extreme smoothness |
Our pretreatment machine is designed to integrate seamlessly into existing production lines. The compact footprint and customizable size allow placement before PVD Hard Coating Machine, Decorative PVD Coating Machine, or other coating systems. We configure the control interface to match your line's automation protocol, reducing commissioning time.
To prepare a suitable proposal, we need the following project details:
Every machine undergoes a machinery test report and video outgoing inspection before shipment. Our team provides installation guidance, operator training, and ongoing technical support. Spare parts and consumables are available through our global service network.
The machine is designed for metal substrates, including stainless steel, aluminum alloys, titanium, and other conductive metals used in automotive, electronics, and medical applications.
Yes, the plasma electrochemical process reaches internal cavities and irregular shapes, providing uniform polishing without dead zones.
The standard model offers 10L/h capacity, suitable for medium to high-volume industrial production. Custom configurations can be discussed for specific throughput requirements.
We provide installation guidance and operator training. Our engineers can assist remotely or on-site depending on project scope.
Each machine comes with a 6-month warranty covering manufacturing defects. Extended service agreements are available.