Principle: In a vacuum chamber, gas ions generated by glow discharge (such as Ar⁺) are accelerated by an electric field to bombard a solid target material. The target atoms are ejected through this impact process and deposited onto the substrate to form a thin film. To improve efficiency, a magnetic field is applied behind the target to confine electrons near the target surface, greatly increasing the collision probability with gas molecules.
Characteristics:
Advantages: Low deposition temperature, uniform and dense coatings, wide range of coatable materials (including metals, alloys, ceramics, etc.), especially suitable for large-area coating applications.
Disadvantages: Compared with cathodic arc deposition, the ionization rate is relatively lower (approximately 5%–10%), and the deposition rate is slower.
Applications:
Optical Industry: Manufacturing AR anti-reflective coatings and low-emissivity glass.
Electronics Industry: Fabrication of metal electrode layers and barrier layers for integrated circuits and hard disks.
Mechanical Industry: Deposition of hard wear-resistant coatings such as CrN and DLC.
Advanced Applications: High Power Impulse Magnetron Sputtering (HiPIMS) technology generates high-density plasma through ultra-high-power pulses, significantly improving coating quality, although low deposition efficiency remains a major challenge.